{"id":4071,"date":"2015-01-22T12:59:39","date_gmt":"2015-01-22T12:59:39","guid":{"rendered":"http:\/\/mfgtechupdate.com\/?p=4071"},"modified":"2015-01-22T12:59:39","modified_gmt":"2015-01-22T12:59:39","slug":"dmg-mori-presenting-16-ultra-modern-cnc-machine-tools-intelligent-manufacturing-solutions-imtex","status":"publish","type":"post","link":"https:\/\/mtuupdate.in\/mtu\/2015\/01\/22\/dmg-mori-presenting-16-ultra-modern-cnc-machine-tools-intelligent-manufacturing-solutions-imtex\/","title":{"rendered":"DMG MORI is presenting 16 ultra-modern CNC machine tools and intelligent manufacturing solutions at IMTEX"},"content":{"rendered":"

From 22nd to 28th January DMG MORI will be giving a deep insight into its future-orientated product portfolio at the IMTEX 2015 in Bangalore. At the largest exhibition for metal cutting and production solutions in India DMG MORI will be presenting 16 machines from its latest product portfolio and will be focusing on CELOS\u00ae \u2013 from the idea to the finished product \u2013 and the new machine design. All machines shown at IMTEX will be presented in the new DMG MORI design. The ECOLINE series \u2013 highest functionality with best price \u2013 will be shown with 6 machines at the 600 sqm booth. DMG MORI Systems rounds off the programme with a demonstration of integral manufacturing solutions with a focus on automobile industry. Using the daily shuttle service customers can also visit DMG MORI\u2019s Technical Center close to the exhibition center, where daily seminars are offered.
\nCELOS\u00ae \u2013 From the idea to the finished product<\/strong>
\nAll new high-tech machines from DMG\u2009MORI will be provided with CELOS\u00ae. This new user interface of the control is as easy and intuitive to use as a smartphone. On a unique 21.5\u201d multi touch display CELOS\u00ae APPs provide the user with integrated and digitised management, documentation and visualisation of order, process and machine data.
\nThe latest CELOS\u00ae version with a total of 16 APPs is available from April 2015 on and includes four new APPs that will be presented for the first time at DECKEL MAHO\u2019s Open House in Pfronten. Also new is the CELOS\u00ae PC version. It enables users to plan and control their production and machining processes already during work preparation. CELOS\u00ae connects the machine with superordinate corporate structures in a unique way and creates the basis for a consistent paperless manufacturing.
\nAdditionally, it accelerates the way from the idea to the finished product by direct coupling of ERP \/ PPS and PDM. With CELOS\u00ae DMG MORI sets standards and gives the answer to industry 4.0.
\nUNIFORM<\/strong>
\nUniform interface for all new high-tech machines from DMG and MORI
\nCONSISTENT<\/strong>
\nConsistent management, documentation and visualisation of order, \u00a0process and machine data
\nCOMPATIBLE<\/strong>
\nCompatible with PPS and ERP systems, networkable with CAD\/CAM products, \u00a0designed to work with other forward-looking CELOS\u00ae APPs
\nThe new DMG\u2009MORI design \u2013 \u00a0multifunctional, user-friendly and value retaining<\/strong>
\nThe design of a product instantly determines the customer\u2019s perception and estimation of value. From this perspective alone, DMG MORI has once again set standards in the field of machine tool manufacturing with the new joint design that illustrates the uniformly high quality standard of the machine tool manufacturer. Additionally, the new design impresses with more functio-nality, extra user-friendliness and high value retention.
\nLarge viewing windows ensure the best possible view of the work area for better monitoring of the production process. Access facilities and the interior working area are designed so that it is easy for operators to reach inside and to ensure optimum chip disposal during the machining process. In addition, the safety glass windows can be removed from the outside, which benefits service friendliness.
\nAnother highlight of the new DMG MORI design is the machine housing which is provided with a special finely textured coating in the premium area. These long life surfaces offer better scratch resistance and better protection against damage in general, which further increases the ability of the high-tech machines to hold their value. Additionally, the new DMG MORI design is optionally available in either \u201cBLACK\u201d or \u201cWHITE\u201d at no extra cost.
\nHighlights of the DMG\u2009\u2009MORI design<\/strong>
\nUser-friendly<\/em>
\n\u2022 CELOS\u00ae from DMG\u2009\u2009MORI: ERGOline\u00ae Control with 21.5\u201d multi-touch screen and common interface
\n\u2022 Continuously adjustable display and control desk for a comfortable working position
\n\u2022 SMARTkey\u00ae for customised authorisation of the operator for
\n\u2022 individual access rights to the control and to the machine
\nMultifunctional<\/em>
\n\u2022 Maximum view of the working area for better monitoring of the production process
\n\u2022 Improved functionality, e.g. removal of safety glass windows from the outside
\nValue retaining<\/em>
\n\u2022 Premium area with fine texture, for higher scratch resistance and protection against damage
\nECOLINE \u2013 high-performance CNC technology for price-conscious users<\/strong>
\nECOLINE will be present at the IMTEX 2015 with a total of 6 models. The three lathes ecoTurn 310, ecoTurn 450 and ecoTurn 510 and the machining centres ecoMill 50 and ecoMill 635 V stand for efficient and highly accurate metal removal at very low investment costs. The 5-axis MILLTAP 700 will also be on show, a highly productive and versatile compact machining centre whose dynamics set new standards in production.
\nThe ecoTurn models bring together numerous competences: their stable construction guarantees top precision, the extensive equipment promises maximum efficiency, the wide choice of 3D controls ensures flexibility \u2013 and the task-optimised expansion options enable an upgrade of the machines right through to Turn & Mill complete machining.
\nHighlights of the ecoTurn 450<\/strong>
\n\u2022 VDI 40 servo turret with up to 12 driven tool stations (Option)
\n\u2022 3D control technology:
\n_ 15\u201d SLIMline\u00ae with Operate 4.5 on SIEMENS 840D solutionline,
\n_ 15\u201d SLIMline\u00ae with HEIDENHAIN CNC PILOT 640 or
\n_ 10.4\u201d-TFT with MAPPS IV with MITSUBISHI
\n\u2022 Large bar capacity up to \u00f8 65 mm (Option: \u00f8 75 mm)
\n\u2022 Rapid traverses of 30 m\/min in all axes
\n\u2022 Small footprint of only 4.9 m\u00b2
\n\u2022 Automatically moveable tail stock
\n\u2022 Rear chip conveyor (Option)
\nWith the ecoMill series DMG MORI offers milling machines that can machine complex work pieces accurately and efficiently. The ecoMill 50, in particular, is a universal genius in the entry-level segment. With powerful spindles and the proven concept of 5-sided machining it attracts quality-oriented users with a moderate budget.
\n\"DMG_IMTEX-02-ecoTurn-450\"<\/a>
\nHighlights of the ecoMill 50<\/strong>
\n\u2022 Highest efficiency: 5-sided machining of easy to highly complex work pieces
\n\u2022 Highest precision: NC swivel rotary table with digital drives
\n\u2022 Milling spindle 12,000 rpm \/ 83 Nm (40% DC) \/ 13 kW (40% DC)
\n\u2022 Tool changer (optional) with 16 pockets and a pick-up magazine (30 pockets)
\n\u2022 Direct measuring system (optional) and centrally lubricated roller bearing guides for continuous high accuracy
\n\u2022 SLIMline\u00ae with Operate 4.5 on SIEMENS 840D solutionline or
\n\u2022 SLIMline\u00ae with HEIDENHAIN TNC 620 with clear text dialogue
\n\u2022 DMG SMARTkey\u00ae
\n\u2022 DMG Netservice
\n\"DMG_IMTEX-03-ecoMill-50\"<\/a>
\nHighlights of the ecoMill 635 V<\/strong>
\n\u2022 Powerful spindle: 12,000 rpm \/ 83 Nm (40% DC) \/ 13 kW (40% DC)
\n\u2022 Tool magazine with 20 tool pockets \u2013 (30 pockets optional) with fast double gripper
\n\u2022 Reduced downtimes: 30 m\/min rapid traverse, 1.6 sec. tool change time
\n\u2022 Highest rigidity and precision as well as a small footprint with the C-frame design
\n\u2022 Largest control variety
\n_ SLIMline\u00ae with Operate 4.5 on SIEMENS 840D solutionline,
\n_ SLIMline\u00ae with HEIDENHAIN TNC 620 with clear text dialogue and
\n_ MAPPS IV from Mitsubishi
\n\u2022 DMG SMARTkey\u00ae
\n\u2022 DMG Netservice
\nNHX 4000 2nd Generation and NHX 5000 2nd Generation:\u00a0<\/strong>Horizontal machining centres with outstanding rigidity, precision and speed
\nWith the new NHX 5000 2nd Generation DMG MORI offers a horizontal machining centre that is as compact as it is dynamic; a machine ideally suited for the manufacture of complex and demanding components and on through to highly efficient serial production, e.g. in the automotive industry or machine and plant engineering. Together with its new smaller sister machine \u2013 the NHX 4000 2nd Generation \u2013 the new NHX series now boasts a Direct Drive Table (DDM\u00ae technology) with speeds of up to 100 rpm and direct scale feedback systems from MAGNESCALE on all axes as standard to provide high-precision positioning using absolute magnetic linear scales.
\nThe magnetic linear scale has better vibration- and impact-resistance characteristics than those of an optical scale and is far less affected by condensation or oil which is inseparable from machining operations. It offers high-accuracy measurement with a resolution of 0.01 \u03bcm even in a severe environment. What\u2019s more, the magnetic linear scale has the same linear expansion coefficient as cast iron used for machine tool components, so it exhibits the same behavior as the machine body on which it is mounted, thereby providing highly stable machining accuracy even in a temperature-fluctuating environment. Equipped with the high-precision scales and structural components built with carefully-selected castings and sophisticated assembly techniques, the new NHX machines surpass all others in their classes in positioning accuracy and roundness.
\nThe construction of the machines has also been optimised with regard to the use of shorter tools. The distance from the spindle nose to the centre of the pallet has been minimised to 70 mm thus ensuring longer tool service life and higher process stability. The new NHX 2nd Generation machines also offer all the advantages of the new joint DMG MORI design and CELOS\u00ae.
\nHighlights of the NHX 4000 2nd Generation and NHX 5000 2nd Generation<\/strong>
\n\u2022 High machine dynamics for shortest possible chip-to-chip times of up to 2.2 sec.:
\n1 \/ 1 \/ 1 g (NHX 4000) or 1 \/ 1 \/ 0.8 g (NHX 5000); up to 96 m\/min rapid traverse,
\n60 m\/min in the standard versions; 35% higher dynamic stability
\n\u2022 Maximum machining performance thanks to the new speedMASTER spindle:
\n15,000 rpm with 111 Nm in the standard version; 15,000 rpm as a high-torque
\nversion with up to 200 Nm and a 20,000 rpm high-speed version available as options
\n\u2022 Direct Drive Table (DDM\u00ae) with up to 100 rpm for the shortest possible positioning times of 0.8 sec. for the NHX 4000, or 1.38 sec. for the NHX 5000
\n\u2022 Optimum chip flow thanks to steep covers in the work area and a sturdy Y-axis cover in \u201cpantograph\u201d design
\n\u2022 CELOS\u00ae with MAPPS V for maximum user-friendliness and an increase in manufacturing profitability
\ni 50 \u2013 The key to more productivity:\u00a0<\/strong>for large-scale production of motor components
\nWith the i 50, DMG MORI presents an ultra-compact horizontal machining centre for the highly productive large-scale production of motor components such as cylinder blocks and heads in the automotive sector. Featuring a patented (registered) Z-axis kinematics of the spindle, the
\ni 50 guarantees greatest stability with two angled guides positioned outside the chip disposal area. Vibrations during machining are minimized for high-precision machining and long tool lives.
\nThe linear axes are positioned in the spindle area, which means minimal moving masses through X \/ Y \/ Z travel for the spindle. Together with lightweight moving parts, these design features allow for high-speed machining and high machine dynamics for short chip-to-chip times. Moreover, DMG MORI has positioned all feed drives outside the work area, meaning no temperature impact and unparalleled precision.
\nOptionally, customers can choose from a range of automation options, such as workpiece transfer systems including roller conveyors and gantry loaders. The gantry loader\u2019s short vertical stroke reduces cycle times and combined with the machine\u2019s compact footprint, the i 50 compact machining centres can be combined for highly-productive machining lines.
\nHighlights of the i 50<\/strong>
\n\u2022 Patented (registered) Z-axis kinematics of the spindle:
\ngreatest stability with two angled guides
\n\u2022 Positioned outside of the chip disposal area
\n\u2022 Minimal moving masses through X \/ Y \/ Z travel for the spindle:
\nhigh machine dynamics for short chip-to-chip times; optimal chip
\ndisposal through the machine bed with steep work area covers
\n\u2022 All feed drives are positioned outside of the work area: no temperature
\nimpact for unparalleled precision
\n\u2022 Low machine height for fast workpiece loading
\n\u2022 Table versions with A- and B-kinematics
\nDMG MORI Systems \u2013\u00a0<\/strong>a full-service provider for integral system solutions
\nThe scope of performance of DMG MORI Systems ranges from standard automation right through to fully integrated 360\u00b0 solutions. The continuing trend towards ever shorter development phases and higher cycle frequencies with a simultaneous increase in quality demands is also setting new standards in production. While the level of automation is growing, the increasing diversity of models demands a high degree of flexibility in manufacturing processes. With its many years of experience in the field of technology planning and automation DMG MORI Systems offers a wide range of solutions starting with standard automations and including the development of holistically coordinated manufacturing systems that encompass technology, machines, automation and customised peripherals.
\nWith this one-stop-sourcing DMG MORI Systems saves customers\u2019 time and money normally spent on coordination and reconciliation already during the project development phase. At the same time the automation experts ensure the necessary reliability. Another advantage is the communication between both parties. The customer has just one contact person from DMG MORI Systems, who is responsible for all questions that arise in the course of a project.<\/p>\n","protected":false},"excerpt":{"rendered":"

From 22nd to 28th January DMG MORI will be giving a deep insight into its future-orientated product portfolio at the IMTEX 2015 in Bangalore. At the largest exhibition for metal cutting and production solutions in India DMG MORI will be presenting 16 machines from its latest product portfolio and will be focusing on CELOS\u00ae \u2013<\/p>\n

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