TRUMPF has announced the launch of a new laser
tube cutting machine, the TruLaser Tube 3000 fiber. A cost-effective choice even
at low to medium capacity utilization. It is therefore equally suitable for companies
that are entering this technology as it is for companies seeking to expand their
production capacity. The machine enables the versatile processing of tubes and
profiles and replaces conventional tube processing steps such as sawing, drilling
and milling.
Starter kit to enter the world of tube processing
The TruLaser Tube 3000 fiber covers a broad range of applications including
profiles, round tubes and flat steel bars. It also offers the option of L and U
profiles. The two-kilowatt solid-state laser performs high-speed cutting of mild
steel, stainless steel, aluminum, and nonferrous metals such as copper and
brass. An extensive set of cutting data is already stored on the machine. The
TruLaser Tube 3000 fiber can cut tubes with diameters of up to 152 millimeters
and profiles with an outer circumference of up to 170 millimeters. The selfcentering clamping technology, which is designed to hold the tube in place and
position it correctly during machining, adapts automatically to the tube
dimensions without requiring manual setup by the operator. The TruLaser Tube
3000 fiber also configures other important settings automatically. The AdjustLine
function modifies cutting parameters at the touch of a button to ensure reliable
cutting of lower-quality materials. SeamLine Tube detects weld seams and
markings on the inner and outer surfaces of the tubes, helping operators check
that the tubes are correctly aligned in the machine and that the weld seam is in
the desired position in the finished part. With its easy setup and high degree of
automation, the TruLaser Tube 3000 fiber is a user-friendly machine that
represents a cost-effective option for small batch sizes.
Reliable and precise parts handling
The TruLaser Tube 3000 fiber cuts tubes weighing up to 18.5 kilograms per
meter with material thicknesses of up to 8 millimeters. It is available in two
lengths that accommodate either 6.5 or 8 meters of material. Thanks to the
optional LoadMaster Tube automated loading system, the machine is also a costeffective choice for high-volume production runs. An integrated materials store
known as the “bundle space” provides a buffer store that can hold up to 4 metric
tons of raw material, or up to 5 tons with the machine version designed for an 8-
meter loading length. The LoadMaster Tube system separates and measures the
tubes parallel to production and transfers them to the machine. To ensure topquality parts, step rollers support the tubes and guide them to the machining
station. These rollers can be adjusted to the current tube diameter in one simple
action. The machine also features guide rollers on the unloading side which
provide more support to long tubes during processing. The TruLaser Tube 3000
fiber ejects finished parts onto a rack. Set to the correct ergonomic height, this
allows the operator to remove them comfortably while the machine continues
working. Shorter parts can be ejected straight into a box. The TruLaser Tube
3000 fiber automatically separates cutting slugs and scrap metal from the
finished parts and disposes of them in containers.
Key components easy to access at any time
Thanks to the design of the machine’s beam guard, the operator can easily
access the loading and unloading sides of the machine at any time – for example
to load individual tubes into the machine to process a smaller job between bigger
ones. There is no need for a complete housing. A large, laser-safe viewing
window makes it easy to keep an eye on the machining process.
Ready for the smart factory
Users can make changes to the machine’s production schedule or keep an eye
on the machine using an app, making it even easier for the operator to keep track
of the entire machining process in the TruLaser Tube 3000 fiber. A secure, OPC
UA-based data interface is included to connect the machine to an ERP or MES
system or to a cloud application, for example. TRUMPF machine apps provide
information on program runtimes and machine capacity utilization.
